Mechanical Thermography
Advanced thermal imaging diagnostics for industrial mechanical systems. Identify bearing failures, motor defects, frictional heating, lubrication breakdown, and mechanical imbalance before costly downtime occurs.
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Mechanical Thermographic Condition Monitoring
Mechanical thermography is a critical condition-monitoring technique used to detect abnormal heating in rotating and moving machinery. These thermal anomalies indicate friction, misalignment, worn bearings, inadequate lubrication, or mechanical stress that can lead to catastrophic equipment failure.
Key Benefits
- Early failure detection through non-contact temperature analysis
- Supports predictive and preventative maintenance strategies
- Reduces downtime, breakdowns, and operational losses
- Complies with ISO 18434-1 mechanical condition monitoring standards
- Safe inspection while equipment remains operational
Equipment Commonly Assessed
- Motors (AC/DC drives, high-load motors, production-line drives)
- Bearings, pillow blocks, and rotating assemblies
- Pumps (centrifugal, positive displacement, hydraulic)
- Gearboxes and speed reducers
- Conveyors, rollers, and mechanical drive trains
- Couplings, belts, pulleys, and shaft systems
- HVAC mechanical systems and compressors
Types of Defects Identified
Mechanical thermography detects defects such as:
- Lubrication failure / dry bearings
- Excessive friction and drag
- Misalignment and coupling deviation
- Over-tensioned or slipping belts
- Worn rollers and seized idlers
- Motor insulation breakdown (thermal signature)
- Thermal fatigue in mechanical interfaces
Standards & Compliance
All mechanical thermography surveys are conducted in accordance with:
- ISO 18434-1 – Mechanical Equipment Condition Monitoring: Thermography
- ISO 13379 – Condition Monitoring Diagnostics
- ISO 50001 – Energy Management (for mechanical energy loss studies)
Deliverables You Receive
- Detailed thermographic report with thermal & visible imagery
- Severity ratings (Low / Moderate / High / Critical)
- Recommended actions for each defect
- Trending data for recurring mechanical faults
- Lubrication & alignment advisory notes
Applications Across Industries
Mechanical thermography is widely used in:
- Manufacturing and production plants
- Food and beverage processing
- Paper mills and packaging lines
- Automotive and engineering sectors
- Mining and materials handling
Book a Mechanical Thermographic Assessment
Enisave Solutions provides professional Mechanical Thermography services nationwide. Let us help you prevent failures, reduce downtime, and optimise performance.